熱(re)前齒輪加(jia)工區共有五條自(zi)(zi)動線(xian)，大幅度(du)節約了人工成本(ben)的同(tong)時也提高了生(sheng)產(chan)效率乞蛆。利用(yong)“國(guo)家數控(kong)e代”技(ji)術，實現智(zhi)能化生(sheng)產(chan)；整線(xian)采用(yong)桁架機器人連線(xian)生(sheng)產(chan)，實現少人化加(jia)工；自(备典zi)(zi)動線(xian)和(he)物流無縫銜接(jie)，實現自(zi)(zi)動物流。

由兩條連(lian)續爐、三(san)臺多用爐組(zu)成，加(jia)上先進的應力噴丸機和一(yi)套(tao)完(wan)整的滲碳淬火檢驗設(she)備，使得產品(pin)質量得以保障(z慈庸hang)。采用連(lian)線(xian)自動化(hua)生產，實(shi)現(xian)少人化(hua)加(jia)工。采用的“強化(hua)噴丸”技(ji)術(shu)，針(zhen)對產品(pin)需(xu)办成要強化(hua)部位集中(zhong)噴丸加(jia)工，實(shi)現(xian)產品(pin)局(ju)部提高強度，節(jie)約能(neng)源并提高產品(pin)質量。

引進了歐洲(zhou)系列先進設備，實(shi)(shi)(shi)(shi)施在線(xian)(xian)(xian)(xian)(xian)檢測，大幅度保障產(chan)品質量的提高。其中近端的熱后二軸加(jia)工(gong)(gong)自動(dong)線(xian)(xian)(xian)(xian)(xian)，采用(yong)桁架機器(qi)人連線(xian)(xian)(xian)(xian)(xian)生(sheng)產(chan)，實(shi)(shi)(shi)(shi)現智能化、少人化加(jia)工(gong)(gong)；自動(dong)線(xian)(xian)(xian)(xian)(xian)和物流(liu)(liu)線(xian)(xian)(xian)(xian)(xian)無縫銜接，實(shi)(shi)(shi)(shi)現自動(dong)物流(liu)(liu)。熱后一(yi)軸加(jia)工(gong)(gong)流(liu)(liu)水線(xian)(xian)(xian)(xian)(xian)，可實(shi)(shi)(shi)(shi)現內錐面(mian)凸面(mian)加(jia)工(gong)(gong)；采用(yong)內部單件(jian)侯砸流(liu)(liu)，實(shi)(shi)(shi)(shi)現多(duo)品種混(hun)線(xian)(xian)(xian)(xian)(xian)生(sheng)產(chan)。熱后齒輪(lun)加(jia)工(gong)(gong)流(liu)(liu)水線(xian)(xian)(xian)(xian)(xian)，可實(shi)(shi)(shi)(shi)現齒輪(lun)曲面(mian)扭(niu)曲修行降低噪音，高效加(jia)工(gong)(gong)4級精度齒輪(lun)加(jia)工(gong)(gong)；采用(yong)內部單件(jian)流(liu)(liu)，實(shi)(shi)(shi)(shi)現多(duo)品種混(hun)線(xian)(xian)(xian)(xian)(xian)生(sheng)產(chan)。

這是(shi)由5條先進的(de)生(sheng)產(chan)線(xian)(xian)組成(cheng)的(de)智(zhi)能加(jia)(jia)工(gong)(gong)組，實施在(zai)線(xian)(xian)檢測(ce)，保證產(chan)品的(de)精準度，保障(zhang)產(chan)品質量。小車(che)自動將上好(hao)料(liao)(liao)的(de)托盤運送到(dao)機床內加(jia)(jia)工(gong)(gong)完成(cheng)并(b隙拜ing)送到(dao)下料(liao)(liao)工(gong)(gong)位，產(chan)品加(jia)(jia)工(gong)(gong)完后經兩條自動物流線(xian)(xian)自動運輸，經過清洗(xi)(xi)機清洗(妥畏xi)(xi)，通過檢漏(lou)機檢漏(lou)后下線(xian)(xian)。產(chan)品合格率達(da)到(dao)了99.9999999%。

智(zhi)能裝(zhuang)配(pei)高節拍(pai)流水線，不僅加(jia)工(gong)(gong)(gong)(gong)效(xiao)率高、精度高，而(er)且杜絕(jue)了(le)加(jia)工(gong)(gong)(gong)(gong)中等(deng)待時間(jian)，實(shi)現了(le)加(jia)工(gong)(gong)(gong)(gong)過(guo)程各工(gong)(gong)(gong)(gong)位(wei)的(de)步調一致(zhi)。實(shi)現客車、卡車系(xi)列變(bian)速器(qi)混線自(zi)(zi)(zi)動(dong)(dong)(dong)裝(zhuang)配(pei)。超過(guo)10公斤的(de)分總(zong)成均(jun)采(cai)(cai)用(yong)機(ji)器(qi)人全自(zi)(zi)(zi)動(dong)(dong)(dong)入(ru)箱，所有(you)螺(luo)栓擰緊工(gong)(gong)(gong)(gong)作(zuo)由機(ji)械手全程負責。通過(guo)RIFD系(xi)統(tong)自(zi)(zi)(zi)動(dong)(dong)(dong)讀(du)取(qu)變(bian)速器(qi)型號，采(cai)(cai)用(yong)MES生產管理系(xi)統(tong)，自(zi)(zi)(zi)動(dong)(dong)(dong)讀(du)取(qu)各工(gong)(gong)(gong)(gong)位(wei)裝(zhuang)配(pei)信(xin)息(xi)并采(cai)(cai)集裝(zhuang)配(pei)過(guo)程數據(ju)，再結(jie)合(he)自(zi)(zi)(zi)動(dong)(dong)(dong)對(dui)齒(chi)機(ji)和自(zi)(zi)(zi)動(dong)(dong)(dong)測量機(ji)實(shi)現整(zheng)個裝(zhuang)配(pei)過(guo)程的(de)自(zi)(zi)(zi)動(dong)(dong)(dong)和智(zhi)能化。裝(zhuang)配(pei)線有蕊帐(you)19項專利(li)，獲多項裝(zhuang)配(pei)技術(shu)獎(jiang)。工(gong)(gong)(gong)(gong)序實(shi)施(shi)在線質量控制，確保品質一致(zhi)。

這里(li)采用積放(fang)鏈支撐整個(ge)涂裝線(xian)運作(zuo)(zuo)，全程(cheng)(cheng)智能操(cao)作(zuo)(zuo)，實(shi)(shi)現對合格總(zong)成的自動(dong)化清洗、風干、機器人(ren)噴漆、流平、烘烤和冷卻(que)。實(shi)(shi)現全系列變速春宣器混線(xian)生(sheng)產，整線(xian)采用2臺機器人(ren)實(shi)(shi)現無人(ren)化噴涂，采用數(shu)據管理系統，實(shi)(shi)現過(guo)程(cheng)(cheng)控制。

變速器完成裝配作業后，由轉軌機械手將產品轉到試驗線上，進一步對變速器的噪音、扭矩、換擋流暢度、各信號開關進行檢測，保證產品質量符合質量標準，滿足用戶要求。
綦(qi)齒傳(chuan)動智能制(zhi)造基地(di)從接(jie)單，生(sheng)產，包裝到(dao)運(yun)輸各個環節，通過智能中心對車間，產線，設(嗦玖she)(she)備的運(yun)行(xing)狀態進(jin)行(xing)感知，按(an)照事先設(she)(she)定的規則條件，進(jin)行(xing)顾述生(sheng)產計劃的智能判斷(duan)與決(jue)策，實現了流(liu)程(cheng)智能、排(pai)產智能，在這個技術創新的時代，讓我(wo)們(men)共同期(qi)待，見(jian)證綦(qi)齒綦(qi)齒傳(chuan)動智能制(zhi)造的美好未來。